Project Background and Significance
Nantong Minghai Industrial Technology Co., Ltd. is a leading precision machining and intelligent equipment manufacturer in the Yangtze River Delta region. Its new substation project is core infrastructure for the company's capacity expansion and must meet the power needs of high reliability, intelligentization, and low carbonization. With a planned capacity of 10kV/1250kVA, the project serves high-precision equipment such as precision machine tools and automated production lines, which place stringent demands on power continuity and quality.
Relying on its technical strength and rich experience in the field of industrial power distribution, Shanghai Zikai Electric Co., Ltd. provided a complete set of intelligent power distribution solutions for the project and successfully completed system debugging, helping Minghai Technology build a safe, efficient and sustainable energy supply system.
Project highlights and Zikai Electric's contributions
High-reliability intelligent power distribution architecture
In response to the extreme requirements of precision manufacturing for power supply continuity, Zikai Electric has designed a dual-circuit + automatic switching (ATS) system for backup power supply, which includes core equipment such as 10kV inflatable cabinets, low-voltage switchgear, and intelligent circuit breakers to ensure "zero flash interruption" on the production line.
Digital protection devices are used to achieve millisecond-level fault positioning and automatic recovery, ensuring the stable operation of precision machine tools, robots and other equipment.
Intelligent monitoring and energy efficiency optimization
An integrated IoT monitoring platform monitors device status, power quality, and load distribution in real time, and dynamically adjusts power supply strategies through AI algorithms, which is expected to reduce line loss to below 3% (data example).
Supports remote operation and maintenance via mobile APP, helping enterprises reduce operation and maintenance costs by 20% (data example).
Adaptability to harsh environments
The equipment has passed IP54 protection certification and can withstand the high temperature and high humidity climate in Nantong. The life of key components has been extended to more than 20 years.
Strictly follow the technical specifications of the State Grid to ensure seamless connection with local power grids and support future capacity expansion.
Customer reviews and industry value
A representative from Nantong Minghai Industrial Technology Co., Ltd. stated, "Zikai Electric's intelligent power distribution system not only exceeded our expectations in terms of reliability and intelligence, but its professional team also collaborated efficiently throughout the entire process, from design to system commissioning, fully ensuring project progress and quality. This collaboration has laid a solid foundation for our intelligent upgrade in precision manufacturing!"
The successful commissioning of this project has set a new benchmark for smart energy supply for the high-end equipment manufacturing industry in the Yangtze River Delta. In the future, similar solutions will be promoted in more precision processing and smart factory scenarios, driving the regional economy to leap towards high-quality development.
Zikai Electric: Empowering the future with technology
The successful completion of this project once again demonstrates Shanghai Zikai Electric's technical strength and service resilience in the industrial power distribution sector. Going forward, the company will continue to uphold its mission of "safer power, more efficient electricity use," working with partners to inject reliable power into the transformation and upgrading of the manufacturing industry.
If you need smart factory power distribution solutions, please feel free to contact Zikai Electric!
